Christmas Card (a bit late)

While we actually got our Christmas/Holiday cards sent out on time, I have just gotten around to posting something about them. This year was the first year we sent out Holiday cards together. Instead of spending lots of money on ugly, generic cards, we decided to create our own. We laid it all out and printed it in 2 colors, red and green, on an 8 1/2 x 11 sheet of paper. This way we could then fold it up and have a nice little card with a back, front, and interior.

Here is what it looked like before we folded it in quarters:


I did not get a chance to carve a block specifically for the card, so we settled on using a preexisting metal block. It was a ship with a large sail saying “Seasons Greetings.”

Doug and I set the type in a mixture of fonts. For the front, we used a 48 point Italic font that we got for free with all the other stuff. For the inside, we used 18 point Caslon. The “and” on the inside is a single block. We printed the card in 2 colors, green and red.

Here are some pictures of what the card looked like when all folded and finished:

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Electrolytic rust removal for art and fun!

When Doug and I acquired our galley trays and metal furniture for setting type, they came with a bunch of rust on them. First we spent a long time scrubbing the trays and furniture with phosphoric acid (because the acid supposedly ate away at rust quickly), but it took a lot of elbow grease to get everything off.

Doug was looking around for alternatives and discovered a process called Electrolytic Rust Removal. In the process, one uses electricity to transfer rust from one piece of metal to another. One piece of ferrous metal is placed in a tub of water and baking soda with the positive lead attached. The piece of metal you want rust removed from goes into the tub as well (being careful not to let the 2 pieces touch) and attach the negative lead. Turn on the power source and let it sit.

Here is a video of Doug explaining the process with visuals.

Video:

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This can be done much more smoothly and expertly, but we used what we had. Here is a before and after picture of one of the galley trays after a couple of hours in the bath:


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Before and After

Well, we really cleaned the things up that we got for free from that guy in VA. It took us weeks of scrubbing, but we finally can say that we actually got some stuff in working order. First thing that we did was to clean up a Hamilton Galley Rack. This is a rack that you can just store letterpress stuff in. It was all dirty and covered with spider webs and rust and all of the trays were rusty. We washed off the rack, sprayed it with black rustoleum and scrubbed the rust off most of the trays. We still have a bunch of trays to clean, but the ones that we did do really shine.

Speaking of shining. We also found a nice big aluminum brayer in the bottom of one of the boxes. We thought at first that we would probably have to get the rubber replaced because it was all bumpy and stuff. But I thought that I might give it a wash in some paint thinner and see what I could do. As it turns out, I guess the last person to use it didn’t clean it and so the oil just stayed on and actually created a sort of protective coating (which probably saved it). So it is a roller in perfect condition. I also scrubbed the body of the brayer and polished up the aluminum. You can see in the picture to the right the side before I polished it (on the right) and the side after I polished it (on the left).

The biggest job, however, was getting the Nolan Proof Press working. This little Nolan is the No. 2 Proof Press shown in this Advertisement from approx. the 1950’s in the American Wood Type Manufacturing Co. Catalog.

(Image courtesy of http://vandercookpress.info/nolan.html)

When we first got the press, the roller did not move at all and it was COVERED in rust and dirt. In order to do anything with it, we had to take it totally apart. This proved more difficult than expected as the nuts holding everything together would not budge. We sprayed WD-40 and penetrating oil on each connection and let it sit for a week – still nothing. So Doug had the great idea of getting this nifty little tool called a nut splitter. Since we didn’t have to worry about saving the nuts (they were all rusty and needed to be replaced anyway) we just cracked the nuts open and they came off! We then SCRUBBED AND SCRUBBED to get the rust off the press bed. There is a nice man who can make us a “galley thickness bed plate” for the bed that will make the height even. Even so, we still had to get the raised rust off the bed so that anything can lay flat and even. Here are some Before and After pictures. You can still see what is left of the rust on the bed, but it is SO much better than it was.

Nolan Press - BEFORE

Nolan Press - AFTER

In addition to all the fixing things, we also sorted tons of type and spacers. I do hope I can sell some of the type.

In any case, it was a job well done and I now have a beautiful working proof press on which to print!! I am in the process of designing my next block, so maybe it will get some use soon! And if not from that, at least from Christmas cards!

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Letterpress Materials

If you are offered a whole bunch of letterpress stuff for free, with the only condition being that you have to drive and pick it up, you take it! That is what I did this weekend.
Doug and I drove an hour and a half into the middle of nowhere VA to go through this guy’s workroom. Apparently, this guy’s dad was a printer and he left a bunch of letterpress stuff in the home. The son is selling the house and just wants everything gone. So we went through it and found some lovely treasures. Amongst the junk there was a Proof Press, a trashcan full of type, a slug cutter and some other interesting things. Of everything, I am most excited about the proof press. Doug and I are going to have to spend some time getting it into working order, but once it is it will be great fun to print on! I love new toys!
When we went through the trashcan of type we found a complete 72 point font. I am not sure what the font is, but it is HUGE! I am not sure what we are going to do with it…. Maybe we will end up selling it, maybe not. In fact, we may end up selling a bunch of the stuff we got just because we have no use for some of it.
In any case, it was great fun to get all of this stuff and I really think the new press will be wonderful to experiment on. And on Tuesday we are going to this guy’s other home to pick up more stuff. This trip is a little closer (thank goodness!) and has smaller stuff (more on that once I see what there is to see).

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Bookplates

I finally finished the bookplates! A personal project, the image and layout of the bookplate was meant to accentuate my, and my POSSLQ Douglas’, interests and passions. And we finally got them printed. This has been a year of planning; from “cool idea” to drawings to execution.

Check this out! —->

To me, that was an immensely daunting stack of paper to have printed, but now I can officially call my books my own (and even have a little class while doing it).

I have not yet decided whether I will put my bookplate up on the website, considering it is a personal project. If I do decide to put it there, I will add a more detailed description of the imagery and symbolism in the bookplate. If I don’t put it up, I will give a more detailed description here. Stay tuned for my decision.

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